Milling and Sawing Machines for
Drywall Construction
Optimize time, efficiency, quality, and cost with innovative drywall construction machines by flextos GmbH
With our specialized milling and sawing machines, boards and panels made of mineral fibre and gypsum-based materials (such as gypsum plasterboard, for instance) may be processed optimally and efficiently.
In addition to that, flextos machines may be used to produce both angular and round mouldings.
Our innovative and modular machine units allow for fast, efficient, and cost-saving processing – such as milling, copy-milling, and sawing – of a most diverse variety of board materials. We will be pleased to provide individual and detailed information on numerous other accessory options – e.g. extraction systems for dust-free work, suitable glueing systems, and many more – as well as on all aspects of professional workplace planning to you.
flextos milling and sawing machines are definitely indispensable for modern drywall construction and interior construction alike.
Comparison table – flextos milling and sawing machines in brief
Your benefits with flextos machines:
- perfect edges without any grinding and filling
- no edge breakout or chipping
- consistent, highest possible quality
- minimal grinding dust exposure
- on-site production without any unnecessary waiting times
Stationary, Semi-Stationary and Mobile Machines
Depending on the size of your construction project, the design requirements of your project, and your budget, we will advise you and offer you custom-fit, individual solutions:
Hybrid CNC
With the flextos Hybrid CNC milling and sawing table – an absolute novelty on the market – even staff without any prior CNC knowledge will be able to produce complex shapes from mineral fibre and gypsum-based materials (such as gypsum plasterboard). The Hybrid CNC user interface allows for intuitive operations. Shapes such as circles, rectangles, and arcs have been preset by default and may be flexibly adapted. With flextos Hybrid CNC, the milling and cutting of even complex gypsum plasterboard shapes has never been easier before.
Supercut XPS
flextos Supercut XPS is a stationary milling and sawing table with modular, exchangeable units for processing board materials. Its expandable working surface has been designed for the processing of several boards (e.g. Alucobond, OSB, gypsum plasterboard, etc.) in one single work step.
Supercut XP
flextos Supercut XP, a semi-stationary milling and sawing table, is predestined for trade fair construction and large, far-off construction sites. It may be set up in as little as 15 minutes, yet offers the comfort and functionality of a stationary milling and sawing machine at the same time. In confined spaces, our Supercut XP may be folded and stowed away again in just a few simple steps.
Supercut XPM
The mobile milling and sawing machine, flextos Supercut XPM, has been designed for the production of mouldings right on the construction site. Mouldings may be produced on site, in their required dimensions and shapes, straight from the gypsum plasterboard pallet:
Place machine on the top gypsum plasterboard → adjust with laser beam → mill → done.
It couldn't be easier to cut or mill gypsum plasterboard, right?
Supercut XPO
The manually guided flextos Supercut XPO drywall construction router is the most cost-saving option for the production of gypsum plasterboard mouldings. Its highly efficient extraction device allows for dust-free work. Special accessory tools are available for the Supercut XPO router, in particular for processing board materials made of Fermacell®, OSB, or gypsum-based materials.
Comparison Table
 |  |  |  |  | |
|---|---|---|---|---|---|
| System | Supercut XPO | Supercut XPM | Supercut XPS | Supercut XP | Hybrid CNC |
| Application | production of cut-outs (windows, doors etc.) in paneled wall elements | production of simple mouldings (L-angles, U-angles, small curvatures)
cutting to size (blanks, pre-cuts) | production of all standard mouldings and panel cuts in medium to high quantities | production of all standard mouldings and panel cuts | production of complex mouldings
production of standard mouldings production of cut-outs and engravings production of cross-/multi-panel free forms |
| Your Advantage,
Your Benefit | use of flush milling cutters for faster and easier processing of Fermacell® and other gypsum-based board/panel materials
low-dust operation | best possible mobility for production directly on the construction site
flexible and supplier-independent virtually dust-free operation cheaper and faster corner production compared to conventional methods | very fast and inexpensive moulding production
high-quality mouldings flexible and supplier-independent large-quantity production of standard mouldings production of complex mouldings (light coves etc.) possible production of simple cut-outs | very fast and inexpensive moulding production
high-quality mouldings flexible and independent, as system is not stationary production of complex mouldings (light coves etc.) possible production of simple cut-outs | very fast and inexpensive moulding production
high-quality mouldings flexible and supplier-independent selection of most versatile design options personnel cost and time savings standardization and digitalization |
| Problems, Requirements | dust exposure of the production site
circular hand saws and jigsaws require a lot of time to be averaged rails are inconvenient and time-consuming to handle | high degree of supplier dependence
logistics problems due to on-site production high loss of time and quality due to corner filling | high degree of moulding supplier dependence with regards to delivery times, prices, and moulding dimensions
high quality and design demands are very difficult to realize high loss of time and quality due to corner filling | high degree of moulding supplier dependence with regards to delivery times, prices, and moulding dimensions
logistics problems due to on-site production temporary lack of space high quality and design demands are very difficult to realize high loss of time and quality due to corner filling | staff shortage
mouldings/shapes that cannot be produced with conventional methods consistently high-grade quality cost-inefficient batch size 1 (unique pieces) or small quantity production |
| Features | flow-optimized extraction
high-performance motor motor construction (3-fold shaft bearing) | flow-optimized extraction
convenient laser adjustment handy dimensions | flow-optimized extraction
convenient laser adjustment extension modules digital measuring system in all axes magnetic clamping in both axes automatic lifting unit | flow-optimized extraction
convenient laser adjustment extension modules digital measuring system in all axes magnetic clamping in both axes automatic lifting unit folding table for enhanced mobility | flow-optimized extraction
automated production processes pre-set programs requiring no additional programming efforts teach-in function NC code import |
| Price Range | € | €€ | €€€ | €€€€ | €€€€€ |
| Target Groups | carpenters, modular home builders, building contractors | drywall fitters/technicians, plasterers, painters, construction teams, building contractors | drywall fitters/technicians, plasterers, builders' merchants, shop fitters, trade fair constructors, building contractors | general contractors, cross-regional drywall constructors, shop fitters, trade fair constructors, building contractors | industrial companies, drywall fitters/technicians, shop fitters, trade fair constructors, mould makers, building contractors |
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Frequently Asked Questions
Which is the most efficient way to produce mouldings, cut-outs, or blanks/pre-cuts in drywall construction?
The acquisition of an own milling/sawing machine, adapted to the respective, individual requirements, enables both the fabrication of standardized to complex mouldings as well as the production of cut-outs, blanks/pre-cuts, and engravings.
What are the advantages of purchasing an own milling machine or sawing machine?
It will offer best possible mobility, fast and cheap production, consistently high-grade quality, maximum supplier independence as well as an optimum price/performance ratio.
What solution is there to the problem of high dust exposure in drywall construction?
Powerful extraction units and systems (stationary or mobile) enable dust-free, healthy, and flexible work in the sectors of drywall construction and interior design.
How do I become independent of suppliers in drywall construction?
The acquisition of an own stationary or mobile milling/sawing machine provides for best possible independence of suppliers in drywall construction and interior design.
What is the easiest and most efficient way to save time and money in drywall construction?
By using a self-owned milling/sawing machine, substantial amounts of time and money can be saved, as otherwise cost-intensive and time-consuming processes may thus be carried out right on site, with a minimum of staff.
How do I obtain the required quantities for small to medium-sized drywall construction projects in a cost-effective and timely manner?
With the use of a self-owned milling/sawing machine, it will be possible to produce smallest to highest quantities cost-efficiently and in a consistently high-grade quality directly on the construction site.